Why do we care about the Instant Center in the front
suspension? We know our car builder spent plenty of time engineering the proper
roll center. Instant Center of the Left and Right side front suspension are a
piece in the puzzle that creates Roll Center.
Since I am opposed to over engineering at the track, I
prefer to focus on Instant Centers and adjust them with the same freedom that
is applied to adjusting the rear roll center. “Just try it” is my philosophy
when it comes to adjusting the Instant Center at the track.
Before you start moving parts around it does pay to
understand the geometry that creates instant centers. I like to explain
mechanical design by using words like “stuff” or “things” instead of
complicating simple topics with big phrases such as “dynamic roll propagated
via G-Force induced dynamic wheel loading”. Really, we can explain stuff by
simply understanding that there is more front end travel at a high speed high
banked track than you would find if you set up some orange cones in a parking
lot.
Timing your suspension travel by balancing spring rate, roll bars and shocks with the leverage created by Instant Centers can maximize your Big Bar set up. For that matter - any set up is benefited by experimenting with Instant Center locations.
Instant Centers are easy to visualize. You find the little
spot the same way on both sides of the front of the car. For this review we
will take a snap shot of the RF suspension. Your A-Arm is bolted to the frame
via an ear that is welded to the frame horn. Your lower control arm bolts onto
the cross member. You have a spindle pin and the tire size sets the height of
the wheel center off the ground. Your A-Arm is about 7” to 12” long and your
lower control arm is probably around 16” to 18” long for your typical late
model that has a 63.0” track width. Basically, if you have a stock car, the
parts that create the Instant Center are similar regardless of your brand of
car.
My goal is here is to eliminate the fear that can be
associated with the big pile of details that create the magical Roll Center.
Really, roll center is often found at about 1.5” off the ground to 2.5” off the
ground for most cars – give or take an inch. The left to right location moves
all over the place depending A-Arm length. Of course, as soon as you run the
suspension through travel the roll center moves about. With a huge roll bar,
the rules have changed and once the car has been pulled down to the ground with
your insanely stiff rebound shocks, the roll center and instant centers move around
much less as compared to when we had a pair of 350’s on the coilovers and an
1-1/8” bar.
Big Bars require new thinking. Since planting the nose piece
to the ground is the new norm, then it would seem that the suspension layout is
less important – or is it? With the nose piece held to the ground by huge
rebound numbers and a sway bar that nearly eliminates body roll, then why do we
care about roll centers and instant centers at all?
While the movements are less, they are still there. We still
have dive, roll and plenty of bumps. But, all of those movements happen faster
and the distance traveled, once the nose pieces is sucked down, is less. With
this “new” information how can we make an effective adjustment utilizing
Instant Centers along with shocks and springs?
It pays to think about the mechanical leverage of the
Instant Center. Adjusting the Instant Center can be the subtle adjustment that
compensates for the reduced actual center of the corner travel induced by giant
sway bars. Since the Instant Center is 2 simple lines per side we can visualize
it easily. The first line is drawn through the center of the upper ball joint
and extending through the inner pivot. Be sure to find the true center of the
ball joint provided by your ball joint manufacturer. The second line extends
from the lower ball joint through the inner pivot on the lower control arm.
Extend both lines until they intersect. Boom – the Instant Center is created.
Through suspension travel the intersect point moves based on the length, angle
and connection point of the upper A-Arm and the lower control arm. See the
accompanying photo for the visual and you will see that Instant Centers are
pretty simple to understand.
The Instant Center is easy to visualize right at the track. Simply follow the lines of the upper and lower arms until they meet. Be sure to utilize the actual ball joint center provided by your ball joint manufacturer.
Now examine the RF Instant Center and how we can use
mechanical leverage to our advantage. Let’s assume our track width is
63.0”. If the hypothetical RF Instant
Center is 4 inches off the ground and 3 feet left of the vehicle centerline we
end up with about 49.5” (close enough) of leverage. If we make the RF A-Arm
Longer and keep the same connection point on the frame ear pivot we move the RF
Instant Center more to the left. The longer A-Arm gets flatter and it takes the
imaginary line longer to run into the line from the lower control arm. The change
lowers the RF Instant Center as well. So, hypothetically, let say we moved the
RF Instant Center to left about a foot and down 2” (Since we are starting from
a known baseline all we care about is the direction of the adjustment – we can
repeat the change by tracking the slugs we use).
The longer lever arm created by the adjustment scenario in
the prior paragraph compresses the RF spring more than it would have in our
baseline set up. The car speed and banking provide the same amount of force,
but the longer lever creates more travel at the RF. Really – it is like running
a softer RF spring when the chassis rolls. Lowering the RF Instant Center
promotes more roll. The longer lever from the Center of Gravity gives an
additional boost to roll.
Bolt on tube sections make quick work out of changing A-arm length. Moving Instant Centers at the track is an adjustment you should try more often. The bolt on tube section is a rigid advantage on snouts where the A-Arm wraps around the frame.
Here is where the fun starts – let’s keep it simple. You can
draw your suspension and do the actual math and record it for future reference.
For now – let’s just think about the concept. Moving the RF Instant Center to
the Left effectively softens the RF spring through chassis roll. But, if you
want a softer RF spring, why not just put one in? Well, this is where you need
to think about the corner entry, when the car is relatively traveling in a
straight line, and the corner middle where the car is in full roll. If you
balance the Instant Centers, and consider all of the compromises that come with
race car set ups, you can make subtle adjustments by manipulating the timing of
suspension compression (corner entry) and suspension roll (corner middle).
When your car is going perfectly straight, the giant sway
bar is doing about zero. If the car is going straight and you smash the brakes
then the ultra soft springs you have up there may not hold the car for a stable
entry. You can fix the problem by adding stiffer springs for straight line
(entry) braking, but then the middle may suffer due to the stiffer springs you
thought you needed? From your baseline, adding front spring to get some help
with corner entry stability coupled with moving Instant Center to the left creates
a lever to help the car roll – now you get help under braking without suffering
more spring rate during roll. The game is in balancing the Instant Center with
the entry “dive” and the mid-corner “roll”.
Your car builder has the baseline figured out when it comes
to Instant Center and Roll Center. But, track conditions change and driver
styles vary. Maybe you can utilize Instant Center changes just like you use the
Panhard bar? Try it and see if “Mikey likes it”.
The adjustment idea I like best for Instant Center
manipulation is to use the same length A-Arm but simply move the upper frame
pivot point up and down to get your desired result. I prefer moving the pivot
point of the upper A-Arm for subtle adjustments. The benefit of moving the
upper pivot point is that hardware is available to make it easy, you can make
subtle changes, you avoid messing up the bump steer and the camber curves stay
in line. Your car builder spent a mountain of time and testing on your baseline
front end design so it pays to make adjustments that are subtle verses
stretching the design parameters to extremes.
Using a slotted ear and slugs makes adjustments easy. You
can move the pivot point in small increments by carrying a slug kit. You can raise
and lower the Instant Center right at the track. If you want more roll, but
don’t feel like you can run softer springs, you can simply change a slug and
raise the RF A-Arm Pivot point. Raising the pivot point will move the RF
Instant Center farther left and lower. The subtle adjustment gives you some
turning help without decreasing braking stability. The RF gives you easy
adjustment and you can “feel” the affect of the change just like when you move
the panhard bar. You do have to readjust camber – easy deal.
Slugs that are marked give you an easy way to record Instant Center changes. A 1/4" slug makes a profound difference. Draw it out when you have time. At the track, just bolt in a pair!
A slotted A-Arm frame tab works perfectly with the slug system allowing for quick and precise adjustments.
The LF Instant Center is important too. You can use the LF
to raise or lower the roll center. You can also use the LF to move the roll
center left or right. You can accomplish the same thing with the RF, but this
article is trying to provide simple examples to help your team see the concept
and give you the confidence to try what may be a new adjustment for your team.
You can certainly draw it all out, but for today just think about what happens
when you move the Instant Center with simple A-Arm slugs.
When you run a Shorter RF A-Arm you generally move the roll
center to the right. The shorter RF A-Arm has more angle and intersects with
the lower control arm line faster – that is easy to understand, right? If the
Roll Center is closer to the right it speeds the rate of travel and the car
reacts quicker. Go too far and you will blast through the travel before the
full force of the center of the corner arrives. When this situation occurs, the
“soft push” is usually the result. So, this is a magazine article and you have
a race car going around a real track. Reading is fun and accepting the
limitations within this article will help you to just try adjustments. There
are a ton of variables and the goal of this lesson is to simply discuss one
element as if Instant Centers were not connected to anything else – of course
they are! But, if by forgetting about all of the other “stuff” we can learn how
to manipulate Instant Center adjustments to overcome a problem then we have
learned something new.
Changing A-Arm length requires the camber to be reset. A billet nut plate speeds changes when time is short. An accurate billet caster camber gauge is a must for any race team.
Since your car builder spent the time to build your car with
a proven Roll Center location we want to be careful to not adjust so much that
we erase the years of testing and knowledge that our car gives you when you buy
a frame. So, from a prior article Roll Center is explained here:
Roll Center
Explained:
To simplify the Front
Roll Center thought process it helps to understand the creation of the so
called magical point. Front Roll Center
is a calculated point verses a physical place. To find it you must first locate
the Instant Center both left and right.
The RF Instant Center
is found by drawing a line through the center of the RF upper A-Arm ball joint extended
out though the center of the A-Arm inner pivot point on the frame. Another line
is drawn from the RF lower outer ball joint center though the lower control arm
frame pivot. The RF lower control arm line is extended out until it meets the RF
upper control arm line. Where these lines intersect is called the Instant
Center. The LF Instant Center is found in the same way.
After both Instant
Centers are located you can now find the Roll Center. From the RF Instant
Center you draw a line back to the RF contact patch center. From the LF Instant
Center you draw a line back to the LF contact patch center. Where these two
imaginary lines, running from the contact patches to the corresponding Instant
Center intersect, is the Roll Center. Remember – the Roll Center moves as the
suspension goes through travel.
Spend time to learn about Roll Center when you are in the shop. At the track - trial and error is still common, even for Cup teams with full time engineers.
Note:
Since the “Roll Center” location is a moving point is space it gets
complicated – carrying graph paper at the track is not feasible, I prefer to
spend time thinking about roll center during the design stage of building a
chassis – and much thought is placed into Roll Center when designing any
suspension.
At the track, it is easy to
visualize Instant Centers and difficult to think out roll center. By simplifying,
I can adjust Instant Center locations right at the track as I can easily see
how the upper A-Arm line passes through the lower control arm line. With simple
visual estimation, I can have another adjustment method at the track and I
carry slugs to make repeatable changes just like I would move the Panhard bar
or change a spring.
If you use a RF A-Arm frame mounting plate that is slotted
for height adjustment you can use slugs to ensure you have repeatable and
documentable changes. For the Front Instant Center adjustment you can simply
record that you moved the RF inner A-arm mounting point up a1/8th inch with a
slug. Changing a slug is pretty easy. If
the driver doesn’t like the adjustment you can simply bolt the original slug
back in.
Instant Center adjustments at the track can be used to
create the feel of stiffer front springs under braking yet have the front
springs feel softer in the center of the turn due to the longer lever that is
created by the Instant Center length change. Many variables come into play and
the teams that get the variables closest wins.
At the track – I usually focus on Instant Center adjustments
by moving slugs on the upper A-Arms. You can move the lower points too, but you
bring in rack location issues and bump steer corrections. The upper adjustment
is easy to understand especially when track time is limited.
Lowering the RF A-Arm
inner pivot raises the Front
Roll Center
and moves it to the right. Negative Camber is added and may need to be reset.
Raising the RF A-Arm
inner pivot lowers the Front
Roll Center
and moves it to the left. Negative camber is reduced and may need to be reset.
Lowering the LF A-Arm
inner pivot raises the Front
Roll Center
and moves it to the left. Positive camber is reduced and may need to be reset.
Raising the LF A-Arm
inner pivot lowers the Front
Roll Center
and moves it to the right. Positive camber is added and may need to be reset.
The reality is that Front Roll Center is simply a derivative
of the Instant Center locations. Instant
Centers are simple even through dynamic roll. Why complicate your trackside
thought process with imaginary lines? Keep it simple at the track and use slugs
to maintain records and repeatability. You can engineer at will after the race
and study the Roll Center changes you accomplished and measure the affects of
bolting in a few simple slugs.
Engineering becomes more important in racing every day. When
time is short, educated experimenting is equally as valuable.
Go Forward – Move Ahead
Jeff Butcher
06/08/12
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